home icon
home icon

New "Vision" bricks!

 

At Ketley, we are more than Brick manufacturers, we are clay innovators! We use the latest in mould and die technologies to extrude or press innovative shaped bricks in a huge variety of designs and patterns of your choice.

If you're looking for inspiration to create something really different and eyecatching in brick, scroll down to see some of our latest brick designs. 

We want to help you create your vision in brick.  Start turning your ideas into clay brick units, by getting in touch!  We'd love to talk through your ideas and help you deliver your next award winning brick project!

If you're a landscape architect, you might be interested in some of the latest landscape products we've been developing.  Click here to find out more

ridges small fan

pyramids 400pyramids 2 400ridges large 400triangles 400waves 400ridges large and small 400waves 1 400pyramids 1 400

Case Studies

A tribute in brick

tribute to Elizabeth II viewed from the air at Dreadnought Works copyQueen Elizabeth Ketley tribute 225

This textured brick design uses 6 different bespoke brick elements which play with the light and the shadows to create a brick facade of our late queen which subtly changes throughout the day.  All the bricks are the same Staffordshire red colour, it is simply the way the different bricks catch the light that reveals the image.  The project, on display at the Brickworks Museum in Southampton, demonstates how much detail you can achieve when designing in brick.  Full details

Environmental

Place of Manufacture: Brierley Hill, UK
Environmental Management: 14001     Download Certificate
Quality Management : 9001                     Download Certificate 

Download the Ketley Quality and Environmental Policy

Life Cycle: BRE Global Certification in accordance with  EN 15804:2012  Download Certificate
Energy: Cured in gas fired kilns to 1130C
Raw materials: Etruria Marl Clay from our local quarry in Brierley Hill, sand
Lifespan:  Ketley's bricks are the toughest and most durable bricks you can buy.
Recyclability: Can be crushed and used as aggregate and/or as an inert bulk fill
Packaging: We keep packaging to a minimum using wooden pallets and we do not shrink wrap our brick packs.

Find out more about Ketley's approach to sustainability

Click for the Brick Development Association infographic on Sustainability of Brick 

See below the latest video about Sustainability of Brick from the Brick Development Association

Technical Specification

Ketley Brick Specification Sheet

Standard: BS EN 771-1: 2011

Ketley  Bricks are produced at our works located in the heart of the Black Country.  They have been made from our own Etruria Marl since Victorian times and are recognised as a Class A engineering brick of high quality with a strong aesthetic appeal.

Download Specification sheet as pdf.

Download Specification clause as a word doc

Download water absorption and compressive strength test report for solidsDownload water absorption and compressive strength report for perforated bricks

Download textured brickwork freeze thaw test report

Type: 

Facing Brick Class A Solid

Facing Brick Class A Perforated

Colour:

Staffordshire red, blue or brown brindle

Staffordshire red, blue or brown brindle

Structure:

Solid

Perforated
≤ 25% void with a mean of 19%

Texture:

Smooth

Smooth

Manufacture:

Extruded, wirecut

Extruded, wirecut

Dimensions:

215 x 102.5 x 65mm

215 x 102.5 x 65mm

 

215 x 102.5 x 73mm

215 x 102.5 x 73mm

 

Complies with dimensions and tolerances of BS EN 771-1: 2011

Complies with dimensions and tolerances of BS EN 771-1: 2011

Weight 65mm:

3.3kgs per brick
3.3 Tonnes per 1,000

2.75kgs per brick
2.75 Tonnes per 1,000

Weight 73mm:

3.8kgs per brick
3.8 Tonnes per 1,000

3kgs per brick
3 Tonnes per 1,000

No. per m2 65 mm (10mm joints):

60

60

No. per m2 73 mm (10mm joints):

53

53

Pack Size:

400

400

Packing: 

Banded for fork lift off-loading.

Banded for fork lift off-loading.

Weight per pack 65mm:

1320kg

980kg

Weight per pack 73mm:

1435kg

1200kg

Special Bricks

A complete range of Special Shapes to BS 4729 2005 is available.  We also undertake the manufacture of 'non-standard' specials to customers' specification as required.

A complete range of Special Shapes to BS 4729 2005 is available.  We also undertake the manufacture of 'non-standard' specials to
customers' specification as required.  (Note: some specials are only manufactured solid).

 

 

 

Compressive strength: 

≥ 125N/mm²

≥125N/mm²

Category:

II

II

Masonry Unit Group:

HD

HD

Engineering Grade:

A

A

Water absorption: 

≤4.5%

≤4.5%

Initial Rate of Water absorption: 

≤1.5Kg/m²/min

≤1.5Kg/m²/min

Thermal Conductivity: 

On Application

On Application

Bond Strength: 

0.15N/mm² (For general purpose and lightweight mortar)

0.15N/mm² (For general purpose and lightweight mortar)

Net Dry Density: 

2200 Kg/m³(Typically)

2200 Kg/m³(Typically)

Density Tolerance:

D1

D1

Soluble salt content: 

S2

S2

Durability: 

F2

F2

Fire Reaction: 

A1

A1

Dimensional Tolerance Mean:

T2

T2

Dimensional Tolerance Range:

R1

R1

Special Shaped Bricks

Special Shaped Bricks 

view the gallery

studio-shot-special-bricks1 250x263Because Special Shaped bricks are generally used in situations of severe exposure such as copings and cills, powerful resistance to water penetration and high durability has always been essential.

Ketley Bricks are generally solid and have stood the ultimate test, the test of time.  In the early part of the 20th Century their blue colour was regarded as the stamp of durability, nowadays their performance under crushing tests, water absorption and abrasion tests is evidence of this. 

The use of Ketley Specials to add a high quality finish to brickwork ensures extra durability and protection to vulnerable areas and will save time on-site by overcoming extensive hand cutting.

Download Special Shaped Brick Brochure 

or browse our range of specials online

Consistent natural colours

bluespecials1 250x164Our unique plant produces traditional natural Staffordshire clay colours for both the Paver and Brick ranges in Blue, Brown Brindle and Red.  Because our bricks, pavers and specials are fired together, our colours are consistent through the range.

Ketley Brick manufactures a wide range of special shaped bricks for a multitude of applications. 

Ketley will also manufacture specials from drawings supplied, allowing you to explore imaginative design options and decorative detail, confident that Ketley will be able to acurately match  requirements.

Request Sample

Bricks Sample Request Form - from new brick designs

This form is only for our standard bricks, which you may need as a colour reference.  Call us on 01384 77405 or email sales@ketley-brick to tell us more information about your bespoke brick requirements.  Due to the high courier cost in sending them out, we cannot supply them free of charge in all cases.

I'd like to receive the following brochures
Choose Samples
Please complete details of your project in the space below, together with quantities and timescales if possible. We may need to contact you prior to sending samples out to confirm your requirements, so please provide your day time contact details with your sample request. Please also note there is a substantial courier cost to send out samples and we cannot supply samples free of charge in all cases.
  *Indicates a field you must enter.